← Back to all Onda Sonics equipmentHCT-0320 with MCT-1200
Its unique single point sensing design allows localized measurements to generate true 3-dimensional acoustic maps of the cleaning tank. For many ultrasonic cleaning processes, achieving a uniform acoustic field is challenging. This is because there is a broad range of process variables that affect the acoustic field distribution including transducer-to-transducer variation, gas concentration, temperature gradients, flow rate, among others.
Purpose-built around the application
Its unique single point sensing design allows localized measurements to generate true 3-dimensional acoustic maps of the cleaning tank. For many ultrasonic cleaning processes, achieving a uniform acoustic field is challenging. This is because there is a broad range of process variables that affect the acoustic field distribution including transducer-to-transducer variation, gas concentration, temperature gradients, flow rate, among others.
Measurement capability
Self-Calibration to MCT-1200
Process insight
Real-time data transfer for continuous monitoring
Repeatable evaluation
Routine Checks and Preventive Maintenance
Flexible integration
Its unique single point sensing design allows localized measurements to generate true 3-dimensional acoustic maps of the cleaning tank. For many ultrasonic cleaning processes, achieving a uniform acoustic field is challenging. This is because there is a broad range of process variables that affect the acoustic field distribution including transducer-to-transducer variation, gas concentration, temperature gradients, flow rate, among others.
Data-driven decisions
Ultimately, this contributes to how well particles are removed directly affecting process yield.
Application support
Use quantified acoustic-field data to guide setup, validation and ongoing process monitoring.
How the process comes together
Final settings, stages and utilities are selected around the part, process and production target.
Position the sensor
Place the selected hydrophone or cavitation sensor at representative locations in the ultrasonic field.
Acquire the signal
The measurement system captures acoustic activity under defined operating conditions.
Analyze performance
Review cavitation intensity, frequency behavior and spatial consistency across the process volume.
Document and improve
Use repeatable data to compare tanks, settings, maintenance conditions and process changes.
Equipment images
Specifications and process considerations
Existing specifications provide a starting point; the final equipment package should be confirmed for the application.
| Measured Parameters | Fundamental Frequency, FO (kHz) Total Pressure, PTOT (kPa or unitless) * * kPa units require self-calibration to absolute reference |
| Data Management | Touch panel display Time averaging interval: 1-60 sec Data logging to local memory Self-calibration to match with reference meter Remote access via Ethernet Real-time data transfer for continuous monitoring |
| Dimensions | 76 mm (W) x 169 mm (H) x 30 mm (D) |
| Power | 76 mm (W) x 169 mm (H) x 30 mm (D) |
Custom configurations are available. eChem and Onda Sonics can evaluate dimensions, handling, process stages, controls and supporting equipment for your application.
Application benefits
Objective process insight
Move beyond sound and visual observation with quantitative ultrasonic-process data.
Tank-to-tank comparison
Compare equipment and locations with a repeatable measurement method.
Process development
Evaluate changes in frequency, power, temperature, chemistry and load conditions.
Maintenance support
Trend performance to identify drift or equipment conditions that merit investigation.
Flexible configurations
Select handheld, integrated or custom measurement arrangements.
Application support
eChem can help match the instrument and probe to the tank and validation goal.
Build the right cleaning process
eChem can evaluate your parts, soils, throughput, chemistry, utilities and cleanliness requirements before a system is specified.